07-20-2003 Fat Tyre Clone

Promash Session (r-click and click save-as)





A ProMash Brewing Session Report

Brewing Date: Sunday July 20, 2003
Head Brewer: Jeff McClain
Asst Brewer: Jason Hoodenpyle
Recipe: Fat Tyre Clone


BJCP Style and Style Guidelines
06-A American Pale Ales, American Pale Ale

Min OG: 1.045 Max OG: 1.056   
Min IBU: 20 Max IBU: 40   
Min Clr: 4 Max Clr: 11  Color in SRM, Lovibond


Recipe Specifics
Batch Size (Gal): 10.00 Wort Size (Gal): 10.00
Total Grain (Lbs): 18.63      
Anticipated OG: 1.051 Plato: 12.67
Anticipated SRM: 9.8        
Anticipated IBU: 24.3      
Brewhouse Efficiency: 75  %   
Wort Boil Time: 60  Minutes   

Actual OG: 1.043 Plato: 10.72   
Actual FG: 1.018 Plato: 4.65   
Alc by Weight: 2.52 by Volume: 3.25 From Measured Gravities.
ADF: 56.6 RDF: 47.4 Apparent & Real Degree of Fermentation.

Actual Mash System Efficiency: 72 %
Anticipated Points From Mash: 51.22
Actual Points From Mash: 49.45


Pre-Boil Amounts
Evaporation Rate: 15.00 Percent Per Hour

Raw Pre-Boil Amounts - only targeted volume/gravity and evaporation
rate taken into account:

Pre-Boil Wort Size: 11.76 Gal      
Pre-Boil Gravity: 1.044 SG 10.84 Plato

With sparge water, mash water, additional infusions, vessel losses, top-up
water and evaporation rate recorded in the Water Needed Calculator:

Water Needed Pre-Boil Wort Size: 14.53 Gal      
Water Needed Pre-Boil Gravity: 1.035 SG 8.84 Plato


Formulas Used
Brewhouse Efficiency and Predicted Gravity based on Method #1, Potential Used.
Final Gravity Calculation Based on Points.
Hard Value of Sucrose applied. Value for recipe: 46.2100 ppppg
% Yield Type used in Gravity Prediction: Fine Grind Dry Basis.

Color Formula Used: Morey
Hop IBU Formula Used: Rager

Additional Utilization Used For Plug Hops: 2 %
Additional Utilization Used For Pellet Hops: 10 %


Grain/Extract/Sugar
% Amount Name Origin Potential SRM
85.9 16.00 lbs.  Pale Malt(2-row) Belgium 1.037 3
5.4 1.00 lbs.  Crystal 80L    1.033 80
4.0 0.75 lbs.  Munich Malt Germany 1.037 8
2.7 0.50 lbs.  Victory Malt America 1.034 25
2.0 0.38 lbs.  Biscuit Malt Belgium 1.035 24

Potential represented as SG per pound per gallon.

Hops
Amount Name Form Alpha IBU Boil Time
0.60 oz.  Magnum Pellet 14.20 20.9 60 min
1.00 oz.  Hallertau Hersbrucker Pellet 4.00 2.6 15 min
0.50 oz.  Willamette Whole 4.40 0.8 5 min


Extras
Amount Name Type Time
2.00 Unit(s)  Whirlflock Fining 15 Min.(boil)


Yeast
WYeast 1056 Amercan Ale/Chico


Mash Schedule
Mash Name:    Velociworks HERMS
Total Grain Lbs: 18.63   
Total Water Qts: 24.21 Before Additional Infusions
Total Water Gal: 6.05 Before Additional Infusions
Tun Thermal Mass: 0.00   
Grain Temp: 80.00 F   


Step Name
Step
Time
Rest
Time
Start
Temp
Stop
Temp
Heat
Type
Infuse
Temp
Infuse
Amount
Infuse
Ratio
Protein Rest 5 15 135 135 Infuse 143 24.21 1.30
Intermediate Rest 7 20 148 148 Direct         
Saccharification R 3 60 155 155 Direct         
Mashout 7 20 168 168 Direct         
Sparging #1 5 30 170 168 Infuse 180 5.59 1.60
Sparging #2 5 30 170 168 Infuse 181 6.09 1.93
Sparging #3 5 30 170 168 Infuse 189 4.17 2.15

Total Water Qts: 40.06 After Additional Infusions
Total Water Gal: 10.02 After Additional Infusions
Total Mash Volume Gal: 11.51 After Additional Infusions

Runnings Stopped At: 1.010 SG 2.56 Plato

All temperature measurements are degrees Fahrenheit.
All infusion amounts are in Quarts.
All infusion ratios are Quarts/Lbs.




Water Needed For Brewing Session
Sparge Amount: 7.50 Sparge Deadspace: 0.50 Total Into Mash: 7.00
Total Grain Lbs: 18.63 Qts Per Lbs: 2.15 Total From Mash: 7.78
      Mash Gallons: 10.02      
      Grain Absorption: 2.24      
Amount Lost in Lauter Tun Deadspace, Grant and Misc. to Kettle: 0.25
     
Top Up Water Added to Kettle: 0.00
Amount into Kettle: 14.53
     
Boil Time (min): 60
Evaporation Rate: 15.00
Amount after Boil: 12.35
     
Left in Kettle Deadspace: 0.25
Left in Hopback: 0.00
Left in Counterflow Chiller: 0.25
Left in Other Equipment / Other Absorption: 0.00
     
Amount to Chillers: 11.85
Amount After Cooling (4 perc.): 11.38

Grain absorption rate is: 0.12 (Gallons Per Lbs)
Evaporation rate is Percent per Hour
This formulation will yield 11.38 gallons of fermentable wort.
You will need 17.52 gallons of water for the complete brewing session.


Efficiency Specifics
Recipe Efficiency Setting: 75 %

With sparge water, mash water, additional infusions, vessel losses, top-up
water and evaporation rate recorded in the Water Needed Calculator:

Target Volume (Gal): 14.53      
Estimated OG: 1.035 Plato: 8.84

Raw Pre-Boil Targets - only targeted volume/gravity and evaporation
rate taken into account:
Target Volume (Gal): 11.76      
Estimated OG: 1.044 Plato: 10.84

Post-Boil Targets:
Target Volume (Gal): 10.00      
Estimated OG: 1.051 Plato: 12.67

Recorded Actuals - Measurement Taken In Kettle:
Recorded Volume (Gal): 11.50      
Recorded OG: 1.043 Plato: 10.72

At 100 percent extraction from the maximum mash potential:
Total Points: 68.29
Points From Mash: 68.29
Points From Extract/Sugar: 0.00

With the recipe efficiency setting, you should have achieved:
Total Points: 51.22
Points From Mash: 51.22
Points From Extract/Sugar: 0.00

Actuals achieved were:
Actual Points From Mash: 49.45
Actual Mash System Efficiency: 72 %


Fermentation Specifics
Pitched From: Starter
Amount Pitched: 4 QTS
Lag Time: 8.00 hours

Primary Fermenter: Glass
Primary Type: Closed
Days In Primary: 3
Primary Temperature: 72 degrees F

Secondary Fermenter: Glass
Secondary Type: Closed
Days In Secondary: 12
Secondary Temperature: 72 degrees F

Original Gravity: 1.043 SG 10.72 Plato
Finishing Gravity: 1.018 SG 4.65 Plato



Bottling/Kegging Specifics
Bottling Date: Monday August 04, 2003
Desired Carbonation Level: 2.70 Volumes CO2
Fermentation Temperature: 72 F

Amount Kegged: 5.00 Gallons
Days Conditioned: 3
Carbonation Method: Forced
Carbonation Temperature: 40 F
Pressure Used: 14.44 Psi



Mash Notes
1) Brought 6.5 gallons to 150'F in boil kettle. Wanted 130'F. 2) Brought 12 gallons to 130'F in HLT 3) Pumped 6.5 gallons from Boil Kettle to Mashtun and recirculated through HLT for 10 minutes to bring down to 130'F 4) System took 0.9 gallons for HLT coil transfer (including hoses). 5) Dough in at 8:25AM. Temp was 132'F before and 128'F after. 6) Grain added about 2 gallons (net) to mashtun volume and was 4.5gallons dry. 7) Really going to have to get better at ramping temps and hitting rest temps. Still, first time and I was 4-5'F at all times. Targetting ~10'F hotter in HLT helps. 8) Mashout at 10:15. 2.5 gallons initial runnings. 1.062 SG. 9) 13 gallon preboil after sparging. 1.035 SG. 10) Added 1.25 lbs DME in 1 gallon to adjust SG up. Hit 1.038 SG. 11) Completed boil with 1.043 SG and 11.5 gallons.


Fermentation Notes
1) Aerated with fish pump. Gravity fed. Ended up with 79'F. Pitched 1/2 gallon of starter yeast per 5 gallons. 2) Should have hit closer to 10 gallons or adjusted grain bill up to hit the 11.5 gallons post boil. Would have helped with SG. 3) Lag was about 8 hours to start of ferment. 4) Temp didn't get down to 74'F until 16 hours later. 5) Racked to secondary on July 23 (just 3 days later) at a SG of 1.020. 6) Racked to keg on Aug 7th. SG of 1.019


Tasting Notes
One day after racking to keg and carbonating to 15 psi, taste is a bit flat and watery, with a hint of sweet (not sure if it is due to the high fermentation FG or the busicuit grains). May blend some of the VERY sharp tasting Full Suspension with it to balance both. 6 days after racking and carbonating at about 13 psi, taste is still a bit sweet and not a lot of body, but very good and mellow tasting (BMC drinkers seem to love it...grin). Guess this is a perfect beer to make for my first AG one. My wife seems to really like it, which surprises me.


Problem Notes
1) Set grain bill for 10 gallons, but then sparged enough water to hit 11.5 post boil, which dramatically hurt the OG. 2) Should have started with a blow off tube in each, and cooled the wort to below 75'F in cold water. 3) Should have left in primary for longer and just racked to kegs.




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